Processes and Applications

Crude Distillation Unit (CDU)

Atmospheric crude towers, where a re-tray recovers throughput without touching the pressure envelope.

The duty
The first separation on a refinery — a large-diameter tower with multiple side draws, where capacity limits appear section by section.

The crude tower is the first separation on a refinery and sets the feed for everything downstream. It is a large-diameter column with multiple side draws and pumparounds, which makes its hydraulics considerably more complex than a simple two-product tower.

Capacity limits usually appear at a specific section rather than across the whole column — a flooded pumparound, or a wash zone that cannot handle the vapour load. Identifying which section is actually limiting is most of the engineering work.

equipment for this application

Field proven hardware, engineered to last

Bubblecap Cartridge Trays

Cartridge Trays

Cartridge Trays are modular, pre-assembled tray systems designed to simplify installation and replacement inside process columns. Their compact construction reduces internal assembly work and makes them particularly useful for restricted-access vessels, small-diameter columns, and retrofit projects where minimising shutdown time is important.

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Sieve Trays

Sieve Trays use a pattern of fixed perforations to disperse vapour through the liquid flowing across the tray, creating effective vapour-liquid contact for mass transfer. With no moving parts, their simple and robust construction makes them an economical choice for distillation, absorption, and stripping duties with relatively stable operating loads.

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Spray nozzle distributor with multiple spray nozzles

Spray Nozzle Distributor

Spray Nozzle Distributors use a pressure-fed header and nozzle arrangement to provide controlled liquid coverage across packed beds and process vessels. Nozzle type, spray angle, spacing, and orientation are selected for the required duty, making them particularly suited to irrigation, scrubbing, washing, cooling, and quench applications.

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From the knowledge base

Knowledge for this application

Video

Tray fouling in Sour Water Strippers and Distillation Towers

This animation shows how tray fouling develops, how deposits build up, and how severe fouling can lead to reduced separation efficiency, increased pressure drop, capacity loss, and operational problems.

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Case Study

Fractionator Tower Valve Tray Replacement

Rosenberg engineered and supplied 12 replacement 410S stainless steel valve trays for a 3,200 mm ID Fractionator Tower at Neste’s Porvoo Refinery in Finland, supporting the continued performance of the existing column.

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