Processes and Applications

Crude Distillation Unit (CDU)

Atmospheric crude towers, where a re-tray recovers throughput without touching the pressure envelope.

The duty
The first separation on a refinery — a large-diameter tower with multiple side draws, where capacity limits appear section by section.

The crude tower is the first separation on a refinery and sets the feed for everything downstream. It is a large-diameter column with multiple side draws and pumparounds, which makes its hydraulics considerably more complex than a simple two-product tower.

Capacity limits usually appear at a specific section rather than across the whole column — a flooded pumparound, or a wash zone that cannot handle the vapour load. Identifying which section is actually limiting is most of the engineering work.

equipment for this application

Field proven hardware, engineered to last

Half open pipe inlet device with flanged connection

Half Open Pipe Inlet Device

Half Open Pipe Feed Devices introduce process feed through an open section of pipe, spreading the incoming flow over a larger area and reducing the momentum associated with direct nozzle discharge. Their simple, robust construction provides an economical feed inlet solution where more complex distribution equipment is not required.

Explore ➔

Floating valve for distillation tray decks

Floating Valve Tray Technology

Floating Valve Trays use movable valves that rise and fall in response to vapour flow, automatically adjusting the available flow area as process loads change. This self-regulating action provides good turndown, reduces weeping at lower vapour rates, and maintains effective vapour-liquid contact across a wide operating range.

Explore ➔

Fixed valve for distillation tray decks

Fixed Valve Tray Technology

Fixed Valve Trays use permanently formed openings in the tray deck to direct vapour through the flowing liquid, combining effective mass transfer with a simple, robust construction. With no moving valve components, they are particularly suited to high-capacity, fouling, and demanding process services where mechanical reliability is important.

Explore ➔

From the knowledge base

Knowledge for this application

Video

Tray fouling in Sour Water Strippers and Distillation Towers

This animation shows how tray fouling develops, how deposits build up, and how severe fouling can lead to reduced separation efficiency, increased pressure drop, capacity loss, and operational problems.

Explore ➔

Case Study

Fractionator Tower Valve Tray Replacement

Rosenberg engineered and supplied 12 replacement 410S stainless steel valve trays for a 3,200 mm ID Fractionator Tower at Neste’s Porvoo Refinery in Finland, supporting the continued performance of the existing column.

Explore ➔