Fixed valve for distillation tray decks

Fixed Valve Tray Technology

Fixed Valve Trays use permanently formed openings in the tray deck to direct vapour through the flowing liquid, combining effective mass transfer with a simple, robust construction. With no moving valve components, they are particularly suited to high-capacity, fouling, and demanding process services where mechanical reliability is important.

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High-Capacity Vapour-Liquid Contact with No Moving Parts

Fixed Valve Trays combine the simplicity of a sieve tray with the improved vapour distribution and hydraulic characteristics of valve tray technology. The valves are formed directly from the tray deck, creating permanent openings that direct vapour into the liquid flowing across the tray.

As vapour passes through the fixed valves, the shaped openings promote effective vapour-liquid contact while helping to direct the flow across the tray deck. This interaction improves mixing between the phases and supports efficient mass transfer in distillation, absorption, and stripping applications.

Unlike conventional movable valve trays, Fixed Valve Trays contain no moving valve components. This eliminates the possibility of valve wear, sticking, or loss while providing a robust tray deck that is particularly well suited to demanding or fouling process services.

The relatively open valve geometry can also provide increased vapour handling capacity and reduced tendency to foul compared with more restrictive tray designs. Fixed Valve Trays are therefore a practical choice for applications requiring good hydraulic capacity, mechanical simplicity, and dependable long-term operation.

Each tray can be designed to suit the column diameter, vapour and liquid loads, tray spacing, downcomer configuration, and required operating range. Fixed Valve Trays can be supplied for new columns, tower revamps, capacity upgrades, or as replacement trays for existing equipment.

Learn Before you buy

Knowledge for this product

Video

Tray fouling in Sour Water Strippers and Distillation Towers

This animation shows how tray fouling develops, how deposits build up, and how severe fouling can lead to reduced separation efficiency, increased pressure drop, capacity loss, and operational problems.

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Video

Sour Water Stripper Explainer Video

In this animation, we take a closer look inside a Sour Water Stripper (SWS) and explain how it removes contaminants such as hydrogen sulfide (H₂S) and ammonia (NH₃) from refinery sour water.

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Case Study

Fractionator Tower Valve Tray Replacement

Rosenberg engineered and supplied 12 replacement 410S stainless steel valve trays for a 3,200 mm ID Fractionator Tower at Neste’s Porvoo Refinery in Finland, supporting the continued performance of the existing column.

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