Floating valve for distillation tray decks

Floating Valve Tray Technology

Floating Valve Trays use movable valves that rise and fall in response to vapour flow, automatically adjusting the available flow area as process loads change. This self-regulating action provides good turndown, reduces weeping at lower vapour rates, and maintains effective vapour-liquid contact across a wide operating range.

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Self-Adjusting Valve Trays for a Wide Operating Range

Floating Valve Trays use movable valves positioned over openings in the tray deck to regulate vapour flow into the liquid above. As vapour loading increases, the valves rise to provide additional open area; as the vapour rate decreases, the valves move closer to the tray deck, restricting the opening and helping maintain sufficient vapour velocity through the valve.

This self-adjusting action allows Floating Valve Trays to maintain effective vapour-liquid contact across a wider operating range than conventional sieve or fixed valve trays. At lower vapour rates, the reduced valve opening helps limit liquid weeping through the tray deck, while at higher rates the valves lift to provide the additional flow area required for increased vapour capacity.

Vapour discharged beneath and around the valves creates mixing within the liquid layer, providing the phase contact required for efficient mass transfer. The combination of good hydraulic capacity, operating flexibility, and reliable separation performance makes Floating Valve Trays a versatile choice for distillation, absorption, and stripping applications.

Floating Valve Trays can be designed to suit the required column diameter, vapour and liquid loads, tray spacing, downcomer configuration, and operating range. They can be supplied for new columns, revamps, capacity upgrades, or as replacement trays for existing equipment.

Learn Before you buy

Knowledge for this product

Video

Tray fouling in Sour Water Strippers and Distillation Towers

This animation shows how tray fouling develops, how deposits build up, and how severe fouling can lead to reduced separation efficiency, increased pressure drop, capacity loss, and operational problems.

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Video

Sour Water Stripper Explainer Video

In this animation, we take a closer look inside a Sour Water Stripper (SWS) and explain how it removes contaminants such as hydrogen sulfide (H₂S) and ammonia (NH₃) from refinery sour water.

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Case Study

Fractionator Tower Valve Tray Replacement

Rosenberg engineered and supplied 12 replacement 410S stainless steel valve trays for a 3,200 mm ID Fractionator Tower at Neste’s Porvoo Refinery in Finland, supporting the continued performance of the existing column.

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