Case Study

Naphtha Stabilizer Technology for Waste Plastics Recycling

Details

Location

England

End User

RENEW ELP

Application

Contract Completed

2022

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Naphtha Stabilizer Internals – UK Waste Plastics Recycling Facility
High-Performance Separation Technology for Waste Plastics Recycling
The Challenge

Rosenberg was selected to provide Naphtha Stabilizer internals and structured packing for RENEW ELP’s UK waste plastics recycling facility.

The process required reliable separation of complex hydrocarbon mixtures derived from waste oil upgrading, with the stabilizer required to operate effectively across multiple process conditions.

Our Solution

The contractor provided the preliminary process simulation using HYSYS, which Rosenberg independently verified using our own suite of process simulation programs together with ChemSep.

Following process and hydraulic verification, Rosenberg engineered and supplied a complete internals package incorporating RoseFlow™ internals and RosePak™ structured packing.

The system was designed and performance-guaranteed across the specified operating conditions, providing the flexibility required for the varying process duties.

The Result

Rosenberg’s engineered separation technology provides stable operation, process flexibility and consistent product quality within the Naphtha Stabilizer.

The project demonstrates the application of proven mass transfer technology within an emerging circular economy process, supporting the conversion of waste plastics into valuable petrochemical feedstocks.

Process Verified | Multiple Operating Conditions | RosePak™ Structured Packing | RoseFlow™ Internals

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Equipment

Products used in this case study

P-PAK Random Packing

P-Pak™ Random Packing is based on the proven Pall Ring design, using punched windows and internal ligaments to increase surface area, improve liquid distribution, and reduce pressure drop. Its robust

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Random Packing Bed Limiter

Random Packing Bed Limiters are installed above the packed bed to prevent packing elements from lifting or becoming displaced during operation. Their open-grid construction securely retains the packing without unnecessary

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Random Packing Support Plate #1

Random Packing Support Plates form the structural base of a packed bed, carrying the weight of the packing and retained liquid while providing a high open area for counter-current gas

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